Thursday 16 April 2015

Cagiva mito 125 engine removal , removing the engine .


Cagiva mito 125 for sale here on Ebay UK


Cagiva mito 125 parts for sale here on Ebay UK



Cagiva Mito Engine recommended rebuild parts 



I have got to take an engine out for rebuild , thought id take some photos and upload them .

Does not have to be done in this order but it will give you a rough idea of how easy a job it is .


Fairings have been removed already , and battery is disconnected and removed from bike .


Cagiva mito 125 engine removal , removing the engine .

remove carb if its just temporary i let it hang over side of bike after
making sure its dry , save allt he hassle of cables .

Cagiva mito 125 engine removal , removing the engine .

  Remove coil wires and HT leads and you can remove from water  
                                                  bottle

Cagiva mito 125 engine removal , removing the engine .

Remove PV servo from water bottle and i also remove from cylinder barrel and leave cables all in place .

Cagiva mito 125 engine removal , removing the engine .

Cagiva mito 125 engine removal , removing the engine .

Start to drain oil from the oil drain plug 

Cagiva mito 125 engine removal , removing the engine .

Cagiva mito 125 engine removal , removing the engine .

Take coolant lid off it will drain faster

Cagiva mito 125 engine removal , removing the engine .

Cagiva mito 125 engine removal , removing the engine .

After a while take of the radiator hose connections 

Cagiva mito 125 engine removal , removing the engine .

Cagiva mito 125 engine removal , removing the engine .
                                                      unclip the radiator brackets
Cagiva mito 125 engine removal , removing the engine .

Cagiva mito 125 engine removal , removing the engine .

Cagiva mito 125 engine removal , removing the engine .

                   undo and remove pipe from under coolant bottle

Cagiva mito 125 engine removal , removing the engine .

                                          and top pipe too

Cagiva mito 125 engine removal , removing the engine .

                                                    loosen and remove clutch cable

Cagiva mito 125 engine removal , removing the engine .

              and on some models the speedo cable connection

Cagiva mito 125 engine removal , removing the engine .

                         disconnect the oil pump drive cables

Cagiva mito 125 engine removal , removing the engine .

remove the exhaust springs 
and PV assembly 



Cagiva mito 125 engine removal , removing the engine .

spring removal 

Cagiva mito 125 engine removal , removing the engine .

Cagiva mito 125 engine removal , removing the engine .
   remove the back exhaust mount remove all the PV assembly bolts                        including one near the cable wheel
Cagiva mito 125 engine removal , removing the engine .

Cagiva mito 125 engine removal , removing the engine .

Undo cable going to starter motor


Cagiva mito 125 engine removal , removing the engine .

remove thermostat radiator hose 

Cagiva mito 125 engine removal , removing the engine .

make sure 
chain and gear linkage are removed and out of the way

Cagiva mito 125 engine removal , removing the engine .

Drop the oil if you want to here as its easier than after you have removed engine 

Cagiva mito 125 engine removal , removing the engine .

dont forget the alternator , engine wiring connections 

Cagiva mito 125 engine removal , removing the engine .

i loosen the 4 upper engine mount bolts 

Cagiva mito 125 engine removal , removing the engine .


Cagiva mito 125 engine removal , removing the engine .
                      you can slit the upper mount in two via this
                    allen key i sometimes use this to fit the engine

Cagiva mito 125 engine removal , removing the engine .

           Main engine / swing arm bolt , this can be a real pain
             ive even broke engines getting this out , id start WD40
            and lubricating this a few weeks before doing this job




Cagiva mito 125 engine removal , removing the engine .



Cagiva mito 125 engine removal , removing the engine .

so bolts removed , upper mount bolts lose but still holding engine 

Cagiva mito 125 engine removal , removing the engine .

engine lift in place 

Cagiva mito 125 engine removal , removing the engine .

tap the main engine / swing arm bolt through 
this one was easiest ive ever done .

Cagiva mito 125 engine removal , removing the engine .

Cagiva mito 125 engine removal , removing the engine .

Cagiva mito 125 engine removal , removing the engine .

i then use a spanner to grip bolt and pull and tap 
with hammer at same time 

Cagiva mito 125 engine removal , removing the engine .

that is it engine is out 

Cagiva mito 125 engine removal , removing the engine .














see more cagiva mito 125 posts here 



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