Friday 2 August 2013

Cagiva mito 125 basic service maintenance and repair guide

Cagiva mito 125 for sale here on Ebay UK


Cagiva mito 125 parts for sale here on Ebay UK






Cagiva mito 125 basic service maintenance and repair guide

Cagiva mito 125 basic service maintenance and repair guide





basic cagiva mito 125 maintenance

Cagiva mito 125 basic service maintenance and repair guide


See our post here on drive chain and sprockets
------------------------

chain stretch , maintain regular lack of maintenance will
damage your sprocket more quickly.
check for play via WSM .

oil the chain whilst warm after being ridden .

Cagiva mito 125 basic service maintenance and repair guide


brake pads post here
---------

check pads visually for friction material wear , replace when low
but long before they may damage disc .

Cagiva mito 125 basic service maintenance and repair guide


battery
-------

check fluid levels (upper-lower levels)

Cagiva mito 125 basic service maintenance and repair guide


air filter for sale on Ebay UK
--------

clean frequently AFTER cleaning reoil the filter element
without oil you filter is useless .

Cagiva mito 125 basic service maintenance and repair guide


spark plug for sale on Amazon UK

inspect for wear , wire brush clean , re gap or even better replace
they are cheaper than chips .
makes sure you fit exact spark plug .

Cagiva mito 125 basic service maintenance and repair guide


Fuel system post 


inspect fuel tap and pipes , clean filter on the tank and at the carb and any in between.

Cagiva mito 125 basic service maintenance and repair guide


carb
 post
----

clean filters in tank and carb if you suspect fuel starvation ,if not used for long intervals
turn off fuel but expect to clean carb out before reusing bike
i have known this to occur after only a few weeks

Cagiva Mito 125 tm35 carb strip out video

ill do a dellorto video soon as !!

28mm dellorto strip down video 

                            

Mikuni tuning guide
Mikuni install guide
Mikuni performance guide

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Cagiva mito 125 basic service maintenance and repair guide


Cables for sale on Ebay UK
-----

make sure all cable are in good order no fraying or other damage make sure all are adjust correctly
especially the oil pump setting < visually check oil is being delivered
i do this everyday maybe more often .

idle speed
----------

make sure this is set correct after adjusting cables .

Cagiva mito 125 basic service maintenance and repair guide



cooling system parts for sale on Ebay UK
-------------

check coolant level , check for leaks ,check fins of radiator for blockage clean if ness ,
signs of water in the oil then seals could be gone on the water pump , rust coloured ? flush system and clean , check anti
freeze levels after , you can test thermostat in hot water if you want to also
but not really basic maintenance .

CTS valve parts on Ebay UK
---------

regular maintenance of this is important as deposits on blade with cause bad running and wear solonoid faster ,
remove valve from cylinder and clean thoroughly .
fit as per WSM and adjust cable and pv gaps correctly !!

exhaust and silencer parts for sale on Ebay UK

-----------------

clean these out at regular intervals ( not cat models just silencer) replace gaskets on refit .


transmission oils , 2t oil for sale on Ebay UK
------------------------

obviously 2t should be checked daily , it seems to happen a lot where people run out of 2t
this is stupid these bike will last about 3 or 4 miles if you lucky with 2 stoke oil this should be a daily
check or even after every journey , also check that your pump is delivering the 2t correct and check for sir locks
and bleed oil pump through some times water can accumulate in bottle and this seems to block line , i always bleed oil pump
until good clean oil is coming out .


check the  level stick on engine for oil levels regular , top up where neccessary and replace regular .
as per WSM .

check brake system over post
----------------------

check levers and pedals for correct operation , any looseness , out of shape or any damage whatsoever replace , make sure all mounts
and brackets banjo bolts etc are tight and not leaking , check pads for wear see earlier , and top up fluid levels ,check all hoses for
twists damage etc , if brakes are spongy then bleed brakes , i change the fluid on all new bikes i get completely i flush new fluid by bleeding until
clean fresh oil comes out , check  brake lights and switch function correctly , inspect the discs for any damage scratches out of true , wear etc ,

Cagiva mito 125 basic service maintenance and repair guide


wheels and tyres
 post
--------------

check tyre condition and tread depth , check  wheels for balance , and check bearings for excessive play  .

Cagiva mito 125 basic service maintenance and repair guide

Cagiva mito 125 basic service maintenance and repair guide


suspension post
----------

very important to keep regular checks on your suspension .

check  for binding during forks operation , inspect forks for signs of wear , corrosion and pitting , check the oil seals for signs of weeping
replace where any problems are found .
inspect rear shock for wear and any signs of leakage ,
there should be no binding in operation or any side to side movement of swing arm , tighten nuts if any movement is found ,
pull wheel upwards there should be no play , if this is felt its possible wear of bearings / or linkages , or mountings replace where needed .

steering head bearings post
-------------------
check for play and replace where necessary (see WSM) .


Cagiva mito 125 basic service maintenance and repair guide



lighting system
 post
--------------
check all lights and indicators for correct operation and adjustment
check the contacts or bulbs and replace where necessary .
problems can occur due to corrosion within the connector blocks
these must be cleaned regular .


stand and oil for sale on Ebay UK
---------------
should be lubricated regular as these are exposed to elements , along with other exposed
items such are levers , foot rests , brake levers , chain cables , check operation of the stand switch .

oil pump post
-------
check that throttle operate pump smoothly , and that all adjustments are correct
ensure scribe mark on pump are aligned perfectly .
check all pipes from and to the pump are safely connected
any leakage must be corrected as the cause oil starvation to
engine .
at high mileage or after seizure clean out the oil filter or
replace pump altogether .
always bleed pump after fitting or hose removal ,
bleed until good oil is seen leaving the pump ,
see above video on how to test pump any testing or bleeding should be done with
premix oil in tank to avoid engine damage .
CHECK oil tank level and CHECK oil pump operation daily or even prior to every journey!!.

Cagiva mito 125 basic service maintenance and repair guide


--------------

see the post named after this process in the blog
archives  or click here , this is an important test and should be
done weekly , if you do ont do this and your engine seizes 
then you only have yourself to blame.
low compression signals piston/piston ring wear 
and these must be changed as soon as the compression 
becomes too low .

piston change
-------------
easy yo do see the dedicated posts to these or click here
ill be updating and making better videos, and posts
and pictures as i go .

front forks oil / seals change


                              
-------------------------


again very easy to do hardest part is removing the forks from the bike but ill do a video on this soon !! .

 7.5W oil, 420ml per leg

---------------------------------------------------------

CAGIVA MITO 125 CLUTCH REBUILD VIDEO
(actually rs125 clutch but very very similar ill do a cagiva one soon)

SEE ALSO THE CLUTCH PROBLEMS POST 


to be continued .


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