Friday, 26 July 2013

Cagiva mito 125 wiring diagrams - electrics - electrical




Im going to try to turn this post into a complete electrical and testing of electric components as im learning more about electrics myself .
if your interested in learning motorcycle electrical repairs i recommend this book its excellent, ive read it now 4 times over and over trying to master it. If you read this and absorb it you will be an expert on you bikes electrics , reading your manual is too complicated .




read this book on amazon uk its excellent , read it




                      Motorcycle electrical fault finding video YT


SP 525 wiring diagram





Cagiva Manual Wiring Diagram 




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other wiring pictures ive found on internet over time that  might be useful to you .


                                               coil wiring





      
                                                                                         CDI



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starter relay wiring 

this EV2 has a 4 pin relay witha 5w multi plug with 5 wires, the centre pin clearly doesn't connect anywhere,

Relay pin markings:(moulded next to the spade connector)

S - Yellow
B - Yellow/Red line
L - Yellow/Black line
E - Blue
Spare centre wire - Red/Yellow line

Ev1 has a 5pin relay with a 5w multiplug with 5 wires.

A - Yellow
B - Yellow/Red line
C - Yellow/Black line
D - Blue
E - Yellow (the red could have worn off)this is the centre pin

top vertical- yellow/ blue (if this is the 12v switched from the starter button)

Bottom horizontal - yellow/red (the wire to the solenoid

Left vertical - Blue

Right vertical - Yellow

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instrument lights wiring pictures .
1 Main beam Dark Blue - White
2 Neutral Green/Black - Green/Yellow
3 Turn Black/Red - Light Blue
4 Oil Black/Green - Pink
5 Fuel Black/Green - Violet


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r/h switch gear 

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Black/Green 12v from ignition it goes to left switch gear, kill switch, horn power, PV controller & Flasher relay.

Brown 12v. Can't find it on the diagram above (but that for an earlier bike) But has black/green going to it the same as Black/green thats ignition feed 12v

Grey Is the horn circuit.


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cagiva mito Power valve Cts electrics

cagiva mito Powervalve servo 


Cagiva mito Cts Powervalve controller 





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Test battery at the negative and positive terminals 



If you have a voltage meter you can do some basic tests.
When the engine has been off for at least 1-2 hours with ignition key turned off,
100% Charged 12.60 to 12.8v
75% Charged 12.4v
50% Charged 12.1v
25% Charged 11.9v
0% Charged less than 11.8v

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Must have electrical tool



12v circuit tester mines snap on but hard to

 find in uk

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